When Should a Small Business Use a 3PL?

What does a 3PL do?

A 3PL provides outsourced logistics services. Common services:

  • Warehousing and inventory storage
  • Pick, pack, and ship
  • Carrier rate negotiation and label generation
  • Returns processing
  • Inventory reporting and integrations with ecommerce platforms

How do 3PL fees work?

Pricing varies by provider, so request a full fee schedule before signing. Most 3PLs charge a mix of the following:

Fee typeHow it is usually chargedWhat to ask
Setup / onboardingOne-off feeIs it waived above a volume commitment?
Receiving (inbound)Per pallet, carton, or hourHow are mixed or unlabelled cartons handled?
StoragePer pallet, bin, or m³ per monthIs there a minimum, and what is the long-term storage rate?
Pick and packPer order plus per extra itemDo kitting or inserts cost extra?
Packaging materialsPer order or at costCan you supply your own boxes?
ShippingCarrier rates, sometimes with markupAre discounted carrier rates passed on?
ReturnsPer return processedWhat is the restock and inspection process?
MinimumsMonthly minimum spendWhat happens if volume dips?

Illustrative monthly cost example

Assume 500 orders a month, an average of 1.5 items per order, and 4 pallet spaces of stock. The figures below are illustrative, not market rates.

Line itemCalculationMonthly cost
Storage4 pallets × $20$80
Pick and pack (first item)500 orders × $2.50$1,250
Additional items250 items × $0.50$125
Packaging materials500 orders × $0.60$300
Inbound receiving2 deliveries × $30$60
Total (excluding postage)$1,815
Cost per order$1,815 ÷ 500$3.63

Compare this figure to your true in-house cost per order: rent, staff time, packaging, software, and errors.

What are the pros and cons of using a 3PL?

ProsCons
CostTurns fixed costs (space, staff) into variable costsPer-order fees can exceed in-house costs at very low volume
SpeedFaster dispatch and multiple locations possibleLess control over daily priorities
ScaleAbsorbs peaks such as holidays and salesOnboarding takes time
QualityTrained teams and systemsErrors are harder to spot without your own eyes on stock
FocusFrees you to work on product and marketingProduct presentation and unboxing are harder to control

What are the signs you are ready for a 3PL?

  1. Packing orders takes hours you need for growth work.
  2. Stock is taking over your home, garage, or office.
  3. Shipping mistakes or late dispatches are generating complaints.
  4. You are turning down growth, such as retail orders or new regions, because you can’t fulfil it.
  5. Your monthly order volume is steady enough to compare a per-order fee to your own cost.

When should you not use a 3PL?

  • Very low order volume where a minimum monthly fee outweighs the savings
  • Highly custom, handmade, or personalised products that need hands-on packing
  • Products with special handling needs the 3PL cannot support, such as temperature control or dangerous goods, unless the provider specialises in them

How to choose a 3PL

  1. Request a full fee schedule and a sample invoice.
  2. Ask about integrations with your store platform and accounting tools.
  3. Check service levels: order cut-off times, accuracy rate, and how errors are compensated.
  4. Read the contract: minimum terms, notice period, and how stock is returned to you.
  5. Start with a small pilot of one product line before moving everything.

Key takeaway: A 3PL makes sense when your time and space are worth more than the per-order fee. Do the maths on your true in-house cost first.

FAQ

How many orders do I need before using a 3PL? There is no universal threshold. Many small businesses start exploring 3PLs once packing consumes significant weekly hours or stock outgrows their space. Compare quotes against your own cost per order.

Is a 3PL the same as dropshipping? No. With a 3PL you own the inventory and send it to their warehouse. With dropshipping the supplier holds and ships the stock.

Can a 3PL ship internationally? Many can, but capabilities vary. Ask about customs paperwork, carriers, and duty handling.

Do I keep control of my inventory? Yes. You own the stock, and most 3PLs provide live inventory reports through a portal or integration.

Leave a comment